13_CA08103002Z

2010 CA08103002Z-EN www.eaton.com eaySafety control relays – Flexible, safety-related information processing All-in-One: Safety and control functions combined in one device +++ Simple configuration through prefabricated and tested safety components +++ Direct state display and increased machine availability due to fast error diagnosis through integrated display +++ Multistep password concept prevents unwanted manipulationESR5 safety relays – profitable monitoring The right safety function for each application +++ Fast commissioning and error-free exchange through plug-in screw terminals +++ Multivoltage variants 24 – 230 V AC/DC for universal application The safety of humans and machinery must be guaranteed throughout the entire life cycle of the machinery or installation. Safety-related components for functional safety, such as position switches, light barriers, two-hand operation, or emergency stop pushbuttons provide personnel protection. Safety-related logic units monitor and evaluate safety- relevant information. Safety relays from the series ESR5 and the safety-related control relay ea ySafety fulfill the highest requirements of international safety norms. ESR5 safety relay Control relay suitable for safety applications ea ySafety . . 1 2 3

Safety relay, control relay suitable for safety circuits Safety relays System overview Safety relays 13/2 Description Safety relays 13/4 Ordering ES4P basic devices 13/5 Expansion Devices I/O expansions 13/6 Coupling module 13/6 Bus modules 13/6 Accessories Remote text display 13/7 Programming software 13/8 Programming cables 13/8 Connecting cables 13/8 Memory card 13/8 Input/output simulator 13/8 Manual 13/8 Network connection cables 13/9 Bus termination resistor 13/9 Data cable 13/9 Bus connector plug 13/9 Crimping tool 13/9 Switched-mode power supply units 13/9 PROFIBUS-DP data cable 13/10 PROFIBUS-DP bus connector plug 13/10 Connection plug 13/10 Fixing bracket 13/10 Telescopic clip 13/10 Top-hat rail adapter for inspection window 13/10 Inspection window 13/10 Technical data Safety relays 13/11 Dimensions Safety relay 13/13 electronic safety relay Description Electronic safety relays 13/14 Ordering ESR5 basic devices 13/15 Contact expansion modules 13/15 Technical data Basic devices, contact expansion modules 13/16 Dimensions Basic devices, contact expansion modules 13/19 99 77.6 82.8 66.5 22.5 114.5 6.6 95.1 48.5 45 4.5 70.5 72

13/2 Safety relays 2010 CA08103002Z-EN www.eaton.com Safety Safety System overview POW BUS MS NS DEL OK ESC ALT ALT OK DEL OK ESC ALT OK DEL OK ALT ESC 2 2 1 1 3 12 12 4 5 6 9 8 8 7 10 10 11 11

2010 CA08103002Z-EN www.eaton.com Safety relays Safety 13/3 Basic device ES4P… 1 Expandable: standard inputs/outputs and standard bus systemsBus system easyNet on board24 V DC14 safe digital inputs4 safe relay outputs or1 safe redundant relay output and 4 safe transistor outputsDisplay and keypad optional Bolt-on and top-hat rail mountingScrew terminals￫ Page 13/5 Remote text display 2 Consists of:• display/operating unit MFD-80(-B)• power supply/communication module Including connecting cable (can be cut to desired length, 5 m) 24 V DC = MFD-CP4-800100 - 240 V AC = MFD-AC-CP4-800Spring-loaded terminals￫ Page 13/7 Bus modules EASY204-DP 3 PROFIBUS DP slave interface, 24 V DC￫ Page 13/6 EASY205-ASI 4 AS-Interface slave, 24 V DC￫ Page 13/6 EASY221-CO 5 CANopen interface, 24 V DC￫ Page 13/6 EASY222-DN 6 DeviceNet interface, 24 V DC￫ Page 13/6 Output expansion EASY202-RE 7 2 relay outputs (max. 10 A, UL)Bolt-on and top-hat rail mountingScrew terminals￫ Page 13/6 I/O expansions EASY6... 8 24 V DC12 digital inputs6 relay outputs (max. 10 A, UL) or8 transistor outputsBolt-on and top-hat rail mountingScrew terminals￫ Page 13/6 Coupling module 9 EASY200-EASYFor remote connection of a digital I/O expansion through two-pole connection cable(max. 30 m); e.g. NYM 3 × 1.5 mm 2 ￫ Page 13/6 800 10 Expandable: digital and analog inputs/outputs and AS-Interface, CANopen, PROFIBUS-DP, DeviceNetBus system easyNet on board24 V DC = easy...DC...100 - 240 V AC = easy...AC...12 digital inputs4 usable as analog inputs (DC versions)6 relay outputs (max. 10 A, UL) or8 transistor outputs1 analog output, optional in DC modelsDisplay and keypad optional Bolt-on and top-hat rail mountingScrew terminals￫Page 12/14 Compact PLC Control 11 EC4P￫Page 14/64 MFD-Titan Multi?Function?Display 12 ￫Page 12/22

13/4 Safety relays 2010 CA08103002Z-EN www.eaton.com Safety Safety Description The easySafety control relay for safety-related applications monitors all commonly used safety devices and also takes over the required control tasks for the machine.Packed with a host of conventional safety relays in the form of safety function blocks, easySafety not only features integrated safety functions but also standard functions in a single device – all in one.In addition to the safety circuit diagram containing the safety configuration, the safety control relay also contains a standard circuit diagram. This circuit diagram can be used for standard tasks, such as the processing of diagnostics signals or general control tasks of a machine.Thanks to the large number of safety function blocks, this provides the user with a number of application options with only one device. The user can now also respond directly to future and changing application requirements. This saves financial resources and offers future investment security. Last but not least, it reduces the stock-keeping required for special safety relays.easySafety meets the requirements of category 4 to EN 954‐1, PL e to EN ISO 13849‐1, SILCL 3 to EN IEC 62061 and SIL 3 to EN IEC 61508. With easySafety, it is therefore possible to implement applications meeting the most stringent safety requirements. In addition to many standard function blocks from the easy800, easySafety offers the following safety function blocks: Emergency stop circuitsAllows the safe stopping of a hazardous movement, immediate stop for Stop category 0 and controlled stop for Stop category 1 according to IEC 60204-1; for use in single or dual channel safety monitoring of emer-gency stop circuits. Guard door monitoring with and without interlock/guard lockingUsed with moving guards such as doors, barriers or flaps. Positions are reliably detected, monitored and enabled to safety-related requirements – optional interlock device with guard locking when increased personal and process protection are required; this securely keeps the guard closed until machine standstill. Safe operation with two-hand controlType III to EN 574. Used for hazardous machine move-ment such as presses, punching, shearing. It allows the movement of hazardous operation only when both hands of the operator are out-side the hazardous area and the two pushbuttons are operated within 0.5 seconds of each other. Electro-sensitive protective devices (ESPE)Protection of the hazardous location or area in the vicinity of machines by means of contactless guards such as light grids/light barriers/light curtains.Optionally with muting function, which temporarily bypasses the protective function of a safety device, such as a light curtain. Typical applications include feeding materials into a machine without having to interrupt the machine's operation. Enabling switchThe manual or foot operated enable switch allows the temporary enabling of a guard, such as a safety door, by continuous actuation. This may be necessary for setting or servicing a machine. Start deviceFor the safe starting of an application by means of an external start pushbutton or start condition from the safety circuit diagram. Operating mode selector switchesUsed for the safe selection and acceptance of a prese-lected operating mode on an external control circuit device. Safety timing relayUsed for changing the switch duration and the on or off switch points of an enable contact in the safety circuit. Safety-related timing relay with on and/or off delayed or single pulse function. Overspeed monitoringFor the safety-related overspeed monitoring of a motor or a shaft. If the maximum speed is exceeded, the drive is disabled. Feedback loop monitoring (EDM)Used for the safety-related monitoring of externally connected actuators, e.g. contactors, relays or valves. Zero monitoringUsed when the entry or access to the hazardous area is not permitted until the hazardous driving force has come to a standstill. u n x . . 1 2 3

Safety relays Basic devices 2010 CA08103002Z-EN www.eaton.com Safety 13/5 SafetyBasic devices Ordering Inputs (safety) Outputs (safety) Display + keypad easyNet/easyLink Safety/stan-dard circuit diagram Part no.Article no. PriceSee price list Std. pack Digital 6 A relay Transistor Test signal easySafety EN 954-1: 1996, category 4EN ISO 13849-1: 2006, PL e (Performance Level)IEC 61508: 1998, SIL 3 (Safety integrity Level)IEC 62061: 2005, SILCL 3 (Safety integrity level claim limit)Expandable: standard inputs/outputs and standard bus systems24 V DC supply voltage 14 1 (redundant) 4 4 – ✓/✓ ✓/✓ ES4P-221-DMXX1111016 1 off 14 1 (redundant) 4 4 ✓ ✓/✓ ✓/✓ ES4P-221-DMXD1111017 1 off 14 4 – 4 – ✓/✓ ✓/✓ ES4P-221-DRXX1111018 1 off 14 4 – 4 ✓ ✓/✓ ✓/✓ ES4P-221-DRXD1111019 1 off Notes Information relevant for export to North America Product Standards IEC/EN see Technical Data; UL 508; CSA-C22.20.4-04; CSA-22.2 No. 142-MI1987; CE marking UL File No. CSA report applies to both US and Canada UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-81; 2252-01 NA Certification CSA certified, certified by CSA for use in the US Degree of Protection IEC: IP20, UL/CSA Type: - Part no.Article no. PriceSee price list Std. pack Individual laser inscription • Individual labelling of ES4P control relay for safety-related applications with Labeleditor labelling software ES4-COMBINATION- 121711 1 off Information relevant for export to North America UL/CSA certification not required P ower easyNet 1 4 2 3 6 4, 7 8 9 10 4, 7 11 8 7 5 MFD Titan Accessories Page 1 Power supply unit/communication mod- ￫ 13/7 2 Display/keypad ￫ 13/7 3 Safety-related programming software ￫ 13/8 4 Programming cables, Serial ￫ 13/8 Programming cables, USB ￫ 13/8 5 easyNet ￫ 13/9 6 MFD silver (Standard) ￫ Chapter 12 7 Connection cable ￫ 13/8 8 Safety-related memory card ￫ 13/8 9 I/O expansion (standard) ￫ 13/6 10 Output expansion, bus module, coupling module (standard) ￫ 13/6 11 Switched-mode power supply unit ￫ 13/9 HPL13005EN

13/6 Safety relays Expansion devices 2010 CA08103002Z-EN www.eaton.com Safety Expansion devices Inputs Outputs Supply voltage Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America Digital Relay 10 A (UL) Transis-tor I/O expansions Can be used through easyLink 12 6 – 100 - 240 V AC EASY618-AC-RE212314 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ, NRAQ7 CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - 12 – 8 24 V DC EASY620-DC-TE212313 12 6 – 24 V DC EASY618-DC-RE232112 Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ, NRAQ7 CSA File No. 012528 CSA Class No. 2252-01 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - – 2 – 24 V DC EASY202-RE1)232186 Coupling module Can be used through easyLink For remote connection of a digital I/O expansion up to 30 m. EASY200-EASY212315 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ, NRAQ7 CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - Bus modules Can be used through easyLink AS-Interface Slave4 inputs, 4 outputs, 4 parameter bitsAddresses available 0 to 31 24 V DC EASY205-ASI221598 1 off PROFIBUS-DP SlaveAddresses available 1 to 126 24 V DC EASY204-DP212316 CANopen Addresses available 1 to 127 24 V DC EASY221-CO233539 DeviceNet Addresses available 0 to 63 24 V DC EASY222-DN233540 Notes 1) Not for use in combination with basic devices EASY719-DA-...Cannot be used on the EASY200‐EASY coupling module Power HPL13006EN

Safety relays Accessories 2010 CA08103002Z-EN www.eaton.com Safety 13/7 Accessories Supply voltage connection Description Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America Remote text display Display/keypadmonochrome display 132 × 64 pixels with switchable backlightIP65, removable silver front frame With keypad, with Moeller company logotypeNEMA 4x in connection with MFD-XM-80 protective membrane ￫ Page 12/29 MFD-80-B265251 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP65, in combina-tion with MFD-XM-80: UL/CSA part no. 4X With keypad, without Moeller company logotypeNEMA 4x in connection with MFD-XM-80 protective membrane ￫ Page 12/29 MFD-80-B-X284905 Without keypad, with Moeller company logotype NEMA 4x MFD-80265250 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP65, UL/CSA Type 4X Without keypad, without Moeller company logotype NEMA 4x MFD-80-X284904 Power supply unit/communication modulesIP20, can be combined with display/operating unit MFD-80... as remote text display 100 - 240 V AC With connection cable (can be cut to desired length, 5 m) MFD-AC-CP4-800286824 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - 24 V DC With connection cable (can be cut to desired length, 5 m) MFD-CP4-800274095 24 V DC Without connection cable MFD-CP4280888 100 - 240 V AC Without connection cable MFD-AC-CP4286822 HPL13007EN

13/8 Safety relays Accessories 2010 CA08103002Z-EN www.eaton.com Safety SafetyAccessories Description Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America Programming software easySoft-Safety (including easySoftPro) ￫ Page 12/17Menu selection in German, English, French, and ItalianOperating systems: Windows 2000 SP4, Windows XP SP1, Windows Vista (32 Bit) ESP-SOFT111460 1 off UL/CSA certification not required Programming cables SUB-D, 9 pole, serial, 2 m EASY800-PC-CAB256277 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2258-02 NA Certification UL Listed, CSA certified USB, 2 m EASY800-USB-CAB106408 1 off Modem cable Configurable modem, printer and programming cable,possible data transfer rate 56 kBaud, 9 pole SUB-D plug (plug + socket for self connection) EASY800-MO-CAB286079 1 off Connecting cables For the connection of MFD(-AC)-CP4 to easy800/MFD-…-CP8/ES4P5 m, can be cut to desired length MFD-CP4-800-CAB5280887 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - Memory card 256 kB module ES4A-MEM-CARD1111461 1 off UL/CSA certification not required Input/output simulator With plug-in power supply unit 100 - 240 V AC/ 24 V DC ES4A-221-DMX-SIM116953 1 off UL/CSA certification not required Manual German AWB2528-1599DE121076 1 off English AWB2528-1599EN121077 1 off French AWB2528-1599FR121078 1 off Italian AWB2528-1599IT121079 1 off HPL13008EN

Safety relays Accessories 2010 CA08103002Z-EN www.eaton.com Safety 13/9 Description For use with Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America Network connection cables Length: 0.3 m easyNet EASY-NT-30256283 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - Length: 0.8 m easyNet EASY-NT-80256284 Length: 1.5 m easyNet EASY-NT-150256285 Bus termination resistor 8 pole, RJ45, 124 ΩConnection to PIN 1 and PIN 2 easyNet EASY-NT-R256281 2 off Data cable 4 x 0.14 mm², twisted pair, AWG 26Length: 100 m easyNet EASY-NT-CAB256286 1 off UL File No. E135462 UL CCN NRAQ NA Certification UL Listed Degree of Protection IEC: IP 20, UL/CSA Type: - Bus connector plug 8 pole, RJ45 easyNet EASY-NT-RJ45256280 10 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - Crimping tool For RJ45 plug EASY-NT-CABEASY-NT-RJ45 EASY-RJ45-TOOL256282 1 off Description Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America Switched-mode power supply units Primary-switched mode, regulated Rated input voltage: 50/60 Hz: 100 - 240 VRated output voltage: 24 V/12 V DCRated output current: 0.35 A/20 mA EASY200-POW229424 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 142-M1987; CSA C22.2 No. 213-M1987; CE marking UL File No. E135462 UL CCN NRAQ CSA File No. 012528 CSA Class No. 2252-01 + 2258-02 NA Certification UL Listed, CSA certified Degree of Protection IEC: IP20, UL/CSA Type: - Rated input voltage: 50/60 Hz: 100 - 240 V ACRated output voltage (residual ripple): 24 V DC (± 3 %)Rated output current: 1.25 A EASY400-POW212319 EASY430-POW110940 1 off Product Standards IEC/EN see Technical Data; UL 508; CSA C22.2 No. 107.1-01; CE marking UL File No. E300415 UL CCN NMTR, NMTR7 CSA File No. UL report applies to both US and Canada CSA Class No. 3211-87, 3211-07 NA Certification UL Listed, certified by UL for use in Canada Degree of Protection IEC: IP20, UL/CSA Type: - Rated input voltage: 50/60 Hz: 100 - 240 V ACRated output voltage (residual ripple): 24 V DC (± 3 %)Rated output current: 2.5 A EASY500-POW110941 Rated input voltage: 50/60 Hz: 100 - 240 V ACRated output voltage (residual ripple): 24 V DC (± 3 %)Rated output current: 4.2 A EASY600-POW262399 Power Power HPL13009EN

13/10 Safety relays Accessories 2010 CA08103002Z-EN www.eaton.com Safety Supply voltage Description Part no.Article no. PriceSee price list Std. pack Information relevant for export to North America PROFIBUS-DP data cable Twisted pair, without plug, 2-core, 2 x 0.64 mm²(only suitable for fixed wiring)100 m ZB4-900-KB1206983 100 m PROFIBUS-DP bus connector plug Pins, 9 poleCable entry, angled 90° ZB4-209-DS2206982 1 off Metallised insulated housingMaximum transfer rate 12 MBit/sIntegrated switch (accessible from the outside) for the bus terminating resistorsTerminal block for two cable entries, with straight or 90° angled cable entry, as required ZB4-209-DS3217820 1 off Connection plug Bus connector plug between base unit and expansion unit/bus module EASY-LINK-DS221607 1 off UL/CSA certification not required Fixing bracket For screw fixing to mounting plate 2 fixing brackets per easy2003 fixing brackets per easy400, 500, 600, 800, ES4P, EC4P, MFD(-AC)-CP8... ZB4-101-GF1061360 9 off UL/CSA certification not required Telescopic clip With 35mm top-hat rail to IEC/EN 60715 for mounting depth compensation when rear mounting in CI-K… enclosures and cabinets.Stepless adjustment via scale from 75 – 115 mm.Screw and snap mounting M22-TA226161 1 off Product Standards IEC/EN 60947-5; UL 508; CSA-C22.2 No. 14-05; CSA-C22.2 No. 94-91; CE marking UL File No. E29184 UL CCN NKCR CSA File No. 012528 CSA Class No. 3211-03 NA Certification UL Listed, CSA certified Top-hat rail adapter for inspection window 12 mm x 66 mm x 82 mmInstallation on hinged inspection window, for front fitting of devices.Complete set, consisting of 2 brackets and 4 screws SKF-HA233782 1 off UL/CSA certification not required Inspection window 130 mm x 77 mm x 25 mm (6 space units)For use with EASY700, EASY800, EC4P, ES4P SKF-FF6233781 1 off UL/CSA certification not required HPL13010EN

Safety relays Basic devices 2010 CA08103002Z-EN www.eaton.com Safety 13/11 SafetyBasic devices Technical data ES4P… General Standards EN 55011, EN 55022, IEC/EN 61000-4, IEC 60068-2-6, IEC 60068-2-27, EN 954-1 : Category 4, EN ISO 13849-1: PL e, EN IEC 62061 : SILCL 3, EN IEC 61508 : SIL 3 Dimensions (W x H x D) mm 107.5 (6 space units) x 90 x 72 Mounting Top-hat rail IEC/EN 60715, 35 mm or screw fixing using fixing brackets ZB4-101-GF1 (accessories) Times Inputs Max. duration of external test pulde ms 1 Semi-conductor output Off test pulse ms 1 Switch-off delay ms 0.15 Terminal capacity Solid mm 2 0.2 - 4 (AWG 22 - 12) Flexible with ferrule mm 2 0.2 - 2.5 (AWG 22 - 12) Standard screwdriver mm 3.5 x 0.8 Max. tightening torque Nm 0.6 Ambient climatic conditions Operating ambient temperature °C -25…55, low temperatures to IEC 60068-2-1, high temperatures to IEC 60068-2-2 Condensation Prevent condensation by means of suitable measures LCD display (clearly legible) °C 0…55 Storage °C -40…70 Relative humidity, non-condensing (IEC/EN 60068-2-30) % 5…95 Air pressure (in operation) hPa 795…1080 Ambient mechanical conditions Protection type, IEC/EN 60529 IP20 Vibrations (IEC/EN 60068-2-6) Constant amplitude 0.15 mm Hz 10…57 Constant acceleration, 2 g Hz 57…150 Mechanical shock resistance (IEC/EN 60068-2-27) semi-sinusoidal 15 g/11 ms Shocks 18 Drop to IEC/EN 60068-2-31 Drop mm 50 Mounting position Horizontal/vertical Electromagnetic compatibility (EMC) according to IEC/EN 61000-6-2 Electrostatic discharge (IEC/EN 61000-4-2, Level 3, ESD) Air discharge kV 8 Contact discharge kV 6 Radio interference suppression (EN 55011) EN 55011 Class B, EN 55022 Class B Power pulses (surge) (IEC/EN 61000-4-5, level 2) kV 1 (supply cables, symmetrical) Insulation resistance Overvoltage category/pollution degree III/2 Clearance in air and creepage distances EN 50178, UL 508, CSA C22.2, No. 142, EN 60664-1:2003 Insulation resistance EN 50178 Back-up/accuracy of the real-time clock Accuracy of the real-time clock s/day Normally ± 5 (± 0.5 h/year) Repetition accuracy of timing relays in standard circuit Accuracy of timing relay (of value) % ± 0.02 Resolution Range “S” ms 5 Range “M:S” s 1 Retentive memory Write cycles of the retentive memory (minimum) 10000000000 (10 10 ) (read/write cycles) Power supply Rated operational voltage U e V 24 DC (-15/+20%) Permissible range V DC 20.4…28.8 Ripple % ≦ 5 Interfaces easyNet (CAN based) Bus termination (first and last station) Yes Control operating mode easyNet Number of users Max. 8

13/12 Safety relays Basic devices 2010 CA08103002Z-EN www.eaton.com Safety ES4P… NET network Stations Number Max. 8 Data transfer rate/distance 1000 Kbit/s, 6 m500 Kbit/s, 25 m250 Kbit/s, 60 m125 Kbit/s, 125 m50 Kbit/s, 300 m20 Kbit/s, 700 m10 Kbit/s, 1000 mBus lengths greater than 40 m can only be achieved with enhanced cross-section conductors and terminal adapters. Potential isolation From power supply Yes From the inputs Yes From the outputs Yes From the PC interface, memory card, NET network, EASY-Link Yes Bus termination (first and last station) Yes Terminal type RJ45 Digital inputs 24 V DC Number 14 Inputs can be used as analog inputs - Status display LCD display (if provided) Potential isolation From power supply No Between digital inputs No From the outputs Yes From PC interface, memory card, easyLink No From network easyNet Yes Rated operational voltage U e V DC 24 At signal ”0” U e V DC 5 At signal ”1” U e V DC 15 Clock outputs Number 4 Voltage V DC 24 Electrical isolation No Relay outputs Number 4 for ES4P-...-DR..1 redundant for ES4P-…-DM… Outputs in groups of 1 Parallel switching of outputs to increase power Not permissible Protection of an output relay Fuse: 6 A gG, Circuit-breaker with characteristic C: 24 V DC 4 A, Short-circuit current 250 A Potential isolation From power supply Yes From the inputs Yes From PC interface, memory card, easyNet, easyLink Yes Safe isolation according to EN 50178 V AC 300 Basic insulation V AC 600 Lifespan, mechanical Operations x 10 6 10 Contacts Conventional thermal current A 6 Rated impulse withstand voltage Uimp contact coil kV 6 Rated operational voltage U e V AC 250 Rated insulation voltage U i V AC 250 Safe isolation to EN 50178 between coil and contact V AC 300 Making capacity AC-15, 230 V AC, 3 A Operations 80000 DC-13, 24 V DC, 5 A, 0,1 Hz Operations 40000 Switching frequency Mechanical operations x 10 6 10 Switching frequency Hz 10 UL/CSA UL 508 B300/R300

Safety relays Basic devices 2010 CA08103002Z-EN www.eaton.com Safety 13/13 ES4P… Transistor outputsNumber 4 Rated operational voltage U e V DC 24 Permissible range U e V DC 20.4 - 28.8 Ripple % ≦ 5 Protection against polarity reversal Yes (Caution: A short circuit will result if 0 V or GND is applied to the outputs in the event that the supply voltage is connected to the wrong poles.) Potential isolation From power supply Yes From the inputs Yes From PC interface, memory card, network, easyNet, easyLink Yes Rated operational current at signal "1" DC I e A Max. 0.5 At signal “1” with I e = 0.5 A V U = U e -1 V Short-circuit protection Yes, thermal Short-circuit tripping current for R a ≦ 10 mΩ A 0.7 ≦ I e ≦ 2 per output Total short-circuit current A 8 Peak short-circuit current A 16 Thermal cutout Yes Max. operating frequency at constant resistive load RL 100 kO (dependant on program and load) Ops/h 40000 Parallel connection of outputs No Status indication of the outputs LCD display (if provided) Inductive load Without external suppressor circuit Duty factor T 0.95 ≈ 3 x T 0.65 = 3 x L/R T 0.95 = Time in ms, until 95 % of the steady-state current has been reached With external suppressor circuit Utilization factor g 1 Duty factor % DF 100 Max. switching frequency, max. duty factor Operations Depending on the suppressor circuit Safety technical data www.moeller.net/de/products_solutions/solutions/safety/safety_values ESP4 90 102 110 M4 107.5 75 16.25 16.25 45 58 56.5 47.5 4.5

13/14 Electronic safety relays Basic devices 2010 CA08103002Z-EN www.eaton.com ESR5 ESR5Basic devices Description Functional safety on machines – monitoring with safety relay ESR5 Moeller’s new ESR5 safety relays provide optimal safety and an extremely high degree of reliability on plant and machinery. Applications that meet the highest safety requirements in accordance with EN ISO 13849‐1 up to PL e, in accordance with IEC 62061 up to SILCL 3 and in accordance with IEC 61508 up to SIL 3 can be realized with the ESR5 series of devices. Functionality Safety relays are intended to reliably monitor the signals from safety devices at all times and switch off quickly and reliably in an emergency. Single-channel and dual-channel ver-sions are available for the construc-tion of safety-orientated applications. The internal logic of the safety relay monitors the safety circuits (Emer-gency Stop, guard door…) and acti-vates the enable paths in fault-free condition. Upon actuation of the safety device or in the event of a fault the enable paths are switched off in compliance with the stop category. Any faults that occur in the control circuit, such as a ground fault, cross connection fault or wire breakage are detected with certainty. Activation of the enable paths is prevented in the event of a fault. Configuration Universal use is achieved due to the extensive performance range and voltage range of the ESR5 safety relays. The electronic safety relay consists of the internal logic and two redundant relays with positively driven contacts for the enable and signalling paths. The wiring is effected simply on encoded plug-in terminals. If any servicing is per-formed, these ensure fault-free replacement of the modules without any additional wiring work. Approvals Safety relays ESR5 are approved according to:• TÜV-Rheinland • UL/CUL Advantages at a glance • Use for the highest safety requirements in accordance with EN ISO 13849‐1, IEC 62061 and IEC 61508. • Devices suitable for the world market thanks to certification from UL, CUL and TÜV Rhineland. • Plug-in screw terminals for fast and fault-free replacement. • Multi-voltage versions 24 - 230 V AC DC for a flexible range of application. Emergency stop circuitsAllows the safe stopping of a hazardous movement, immediate stop for Stop category 0 and controlled stop Stop category 1 according to IEC 60204-1; for use in single or dual channel safety monitoring of emergency stop circuits. Guard door monitoringUsed with moving guards such as doors, barriers or flaps. Positions are reliably detected, monitored and enabled to safety-related requirements. Safe operation with two-hand controlType III to EN 574. Used for hazardous machine move-ment such as presses, punching, shearing. It allows the movement of dangerous operation only when both hands of the operator are outside the dangerous area and the two pushbuttons are operated within 0.5 seconds of each other. Electro-sensitive protective devices (ESPE)Protection of the hazardous location or area in the vicinity of machines by means of contactless guards such as light grids/light barriers/light curtains. Off-delay circuitMakes it possible to safely stop a hazardous movement with controlled stopping according to lEC 60204-1 stop category 1. u

Electronic safety relays Basic devices, contact expansion modules 2010 CA08103002Z-EN www.eaton.com ESR5 13/15 ESR5Basic devices, contact expansion modules Ordering Actuating voltage Suitable for Number of enabling paths to IEC/EN 60204 Stop category Signal contacts Part no.Article no. PriceSee price list Std. pack U c 0 1 ESR5 electronic safety relays Safety relays for Emergency-Stop and guard door monitoringSingle-channel 24 V DC, 24 V AC, 50/60 Hz Cat. 2 according to EN 954-1PL d according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508Cat. 4/PL e possible only with the aid of fault exclusions . 4 – 1 ESR5-NO-41-24VAC-DC118701 1 off dual channel Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508 2 – 1 ESR5-NO-21-24VAC-DC118700 Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508 3 – 1 ESR5-NO-31-24VAC-DC118702 dual-channel 24 V AC/DC, 230 V AC/DC, 50/60 Hz Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508 3 – 1 ESR5-NO-31-24V-230VAC-DC118704 1 off 230 V AC, 50/60 Hz Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508 3 – 1 ESR5-NO-31-230VAC119380 Safety relays for emergency stop, guard door and light curtain monitoringOff-delayed 1) 24 V DC Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508SIL 3 only for high demand requirements 2 2 0 ESR5-NV3-30118705 Two-hand relay, suitable for applications to EN 574 Typ III Cdual channel 24 V DC, 24 V AC, 50/60 Hz Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC62061SIL 3 according to IEC61508 2 – 1 ESR5-NZ-21-24VAC-DC118703 1 off Contact expansion modulesThe basic device determines the maximum stop category according to IEC 61508 and IEC 60204Off-delayed 24 V DC, 24 V AC, 50/60 Hz Cat. 3 according to EN 954-1PL d according to EN ISO 13849-1SILCL 2 according to IEC 62061SIL 2 according to IEC 61508 – 4 2 ESR5-VE3-42118706 Non-delayed 24 V DC, 24 V AC, 50/60 Hz Cat. 4 according to EN 954-1PL e according to EN ISO 13849-1SILCL 3 according to IEC 62061SIL 3 according to IEC 61508 5 – 2 ESR5-NE-51-24VAC-DC118707 1 off Notes 1) Suitable for safety position switch with guard locking LS-S…MT-ZBZ. Information relevant for export to North America Product Standards IEC/EN see Technical Data; UL 508; CSA-C22.2 No. 14-95; CE marking UL File No. E29184 UL CCN NKCR; NKCR7 CSA File No. UL report applies to both US and Canada CSA Class No. 3211-83; 3211-03 NA Certification UL Listed, certified by UL for use in Canada Degree of Protection IEC: IP20, UL/CSA Type: - HPL13015EN

13/16 Electronic safety relays Basic devices, contact expansion modules ESR5 2010 CA08103002Z-EN www.eaton.com 2010 CA08103002Z-EN www.eaton.com Electronic safety relays Basic devices, contact expansion modules ESR5 ESR5Basic devices, contact expansion modules Technical data ESR5-NO-21… ESR5-NO-41… ESR5-NO-31-24VAC-DC ESR5-NZ-21… ESR5-NO-31-230VAC ESR5-NO-31-24V-230VAC-DC ESR5-NV3… ESR5-VE3… ESR5-NE-51… General Standards EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed Type-dependent standards – – – EN 574 Part no. IIIC EN 60204 (if applicable) EN 60204 (if applicable) EN 60204 (if applicable) – – Lifespan, mechanical c (contacts) × 10 6 10 10 10 10 10 10 10 10 10 Maximum operating frequency Max. operating frequency Ops/h 3600 3600 3600 3600 3600 3600 3600 900 3600 Climatic proofing Cold according to EN 60068-2-1, dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Cold according to EN 60068-2-1, dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Cold in accordance with: EN 60068-2-1, dry heat in accordance with EN 60068-2-2, humidity storage test in accor-dance with 60068-2-78 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Ambient temperature °C -20 - 55 -20 - 55 -20 - 55 -20 - 55 -20 - 55 -20 - 55 -20 - 45 -20 - 55 -20 - 55 Ambient temperature storage °C -25 - 75 -25 - 75 -25 - 75 -25 - 75 -25 - 75 -25 - 75 -25 - 75 -25 - 75 -25 - 75 Mounting position Any Any Any Any Any Any Any Any Any Vibration resistance (IEC/EN 60068-2-6) 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm 2 g, frequency: 10 – 150 Hz, amplitude: 0.15 mm Shock resistance (IEC 60068-2-27) - - - - - - - - - Protection type Housing IP20 IP20 IP20 IP20 IP40 IP40 IP20 IP20 IP20 Terminals IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 Protection against direct contact when actuated from front (IEC 0106 Part 100) Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Weight kg 0.17 0.22 0.17 0.22 0.3 0.3 0.17 0.17 0.22 Terminal capacity Solid or flexible mm 2 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) 1 x (0.2 - 2.5)2 x (0.2 - 1) Flexible with ferrule mm 2 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) 1 x (0.25 - 2.5)2 x (0.25 - 1) Solid or stranded AWG 24 - 12 24 - 12 24 - 12 24 - 12 24 - 12 24 - 12 24 - 12 24 - 12 24 - 12 Terminal screw Pozidriv screwdriver Size 2 2 2 2 2 2 2 2 2 Flat-blade screwdriver mm 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 Max. tightening torque Nm 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 Main contacts Rated impulse withstand voltage U imp V AC 6000 4000 4000 6000 6000 6000 4000 4000 4000 Overvoltage category/pollution degree Outside III/2 III/2 III/2 III/2 III/2 III/2 II/2 III/2 III/2 Inside - - - - - - - - - Rated insulation voltage U i V AC 250 250 250 250 250 250 250 250 250 Rated operating voltage U e V AC 230 230 230 230 230 230 230 230 230 Rated operation current AC-15 230 V (360 ops./h) I e A 5 4 5 4 4 4 - 5 4 230 V (3600 ops./h) I e A 3 3 3 3 3 3 3 3 3 DC-13 24 V (360 ops./h) I e A 6 4 6 4 4 4 - 6 4 24 V (3600 ops./h) I e A 3 2.5 3 2.5 2.5 2.5 3 3 2.5 Max. summation current of all poles 24 V AC/DC devices A 72 72 72 72 50 50 49 50 50 230 V AC devices A - - - - 50 50 - - - Square of the total current (and total current) of all current paths 72 A² (6 + 6) 72 A² (4.2 + 4.2 + 4.2 + 4.2) 72 A² (4.9 + 4.9 + 4.9) 72 A² (6 + 6) 50 A² (4 + 4 + 4) 50 A² (4 + 4 + 4) 50 A² (4 + 4 + 4) 49 A² (3.5+3.5+3.5+3.5) 50 A² (3.7 + 3.7 + 3.7 + 3.7 + 3.7) Short-circuit protection Max. fuse A gG/gL 10 6 10 6 6 6 10 10 6 13/17

13/18 Electronic safety relays Basic devices, contact expansion modules ESR5 2010 CA08103002Z-EN www.eaton.com 2010 CA08103002Z-EN www.eaton.com Electronic safety relays Basic devices, contact expansion modules ESR5 ESR5-NO-21… ESR5-NO-41… ESR5-NO-31-24VAC-DC ESR5-NZ-21… ESR5-NO-31-230VAC ESR5-NO-31-24V-230VAC-DC ESR5-NV3… ESR5-VE3… ESR5-NE-51… Power supply circuit Actuating voltage 50/60 Hz V AC 24 24 24 24 230 24 - 230 - - 24 Actuating voltage U s V DC 24 24 24 24 - 230 24 24 24 Voltage tolerance pick-up voltage × e 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.85 - 1.1 0.8 - 1.1 Power consumption AC operated 50/60 Hz VA - - - - - - - - - AC operated 50/60 Hz W 3.4 3.4 3.4 3 5.8 5.8 - - 2.2 DC operated W 1.6 1.6 1.6 1.5 2.9 2.9 1.8 2 2.2 Fuse for control circuit supply 24 V Short-circuit proof Short-circuit proof Short-circuit proof Short-circuit proof - Short-circuit proof - - - 115 V/230 V - - - - Short-circuit proof Short-circuit proof - - - Control circuit Rated output voltage V DC 24 24 24 24 24 24 24 24 24 Rated operational current mA S12, S22: 30, S34: 45 S12: 65, S34: 40 S12, S22: 30, S34: 45 S11, S21: 60, Y2: 45 S10, S12, S22: 35, S34, S35: 45 S10, S12, S22: 35, S34, S35: 45 S12, S22: 3.5, S34, S35: 7 A1, A2: 84, K1/K2: 5 A1, A2: 92 Resistance R 50 22 50 22 11 11 500 - - Short-circuit current A 2.3 2.3 2.3 2.3 0.7 0.7 0.1 - - Response time ms 100 65 100 50 250 250 150 20 20 Recovery time ms - - - - - - - - - Response time with reset monitoring t A1 ms - - - - 60 60 150 20 20 Response time without reset monitoring tA2 ms 100 65 100 50 250 250 150 20 20 Reset time t R /t R1 ms Single-channel 45; dual-channel 10 45 Single-channel 45; dual-channel 10 20 20 20 20 (non-delayed enable paths); 100 (min. delayed enable paths) 0.3 - 3 s (+ 50 %) adjustable 20 Minimum On Duration t M ms - - - - - - - - - Recovery time t W ms Approx.1000 Approx.1000 Approx.1000 Approx.1000 Approx.1000 Approx.1000 Approx.330 Approx.1000 - Synchronous monitoring time t S ms - - - 500 - - - - - Electromagnetic compatibility (EMC) Emitted interference EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 Interference immunity According to EN 61000-6-2, EN 62061 According to EN 61000-6-2 According to EN 61000-6-2, EN 62061 According to EN 61000-6-2 According to EN 61000-6-2 According to EN 61000-6-2 According to EN 61000-6-2, EN 62061 According to EN 61000-6-2 According to EN 61000-6-2 Safety technical data www.moeller.net/de/products_solutions/safety/safety_values Dimensions Safety relays, contact expansion modules ESR5…24VAC-DC ESR5…230VAC… 99 77.6 82.8 66.5 22.5 114.5 6.6 95.1 99 77.6 82.8 66.5 45 114.5 6.6 95.1 13/19

Yayınlandı: 9 Nisan 2015 Kategori: Kataloglar

Konular

Elektrik Tesisatı